LIFE PHOENIX, Spain: Containerized Ozone System for Advanced Water Reuse

Containerized Ozone Generation for Advanced Water Reuse Research

Longking supplied a containerized ozone generation system for the European LIFE PHOENIX project in Spain, supporting research into advanced disinfection, oxidation and wastewater-reuse treatment strategies.

The Longking package incorporated PSA oxygen generation and two ozone generators, providing a compact and integrated ozone source for the project’s flexible pilot-treatment platform.

LIFE PHOENIX was developed to evaluate flexible multi-barrier treatment combinations for the reuse of secondary municipal wastewater, with a particular focus on producing reclaimed water suitable for agricultural applications.

Within the overall demonstration platform, the technologies evaluated included ozone generation, advanced UV-based oxidation and O₃/H₂O₂ advanced oxidation, together with different pretreatment and online-monitoring strategies.

The project therefore provides a relevant Longking reference for applications involving containerized ozone systems, pilot-scale advanced treatment, water reuse and the integration of ozone within multi-barrier treatment trains.

Project Scope & Key Data

LIFE PHOENIX was developed as a European demonstration project focused on flexible multi-barrier treatment strategies for wastewater reuse, with particular emphasis on producing reclaimed water suitable for agricultural applications.

Longking contributed to the project with a containerized ozone generation package designed to support the oxidation and disinfection stages of the pilot treatment platform.

Key Project Data

  • Project: LIFE PHOENIX

  • Project reference: LIFE19/ENV/ES/000278

  • Program: European Union LIFE Programme

  • Country: Spain

  • Application: Advanced wastewater treatment and water reuse

  • Source water: Secondary municipal wastewater effluent

  • Reuse objective: Agricultural water reuse

  • Treatment concept: Flexible multi-barrier pilot platform

  • Longking scope: Containerized ozone generation system

  • Ozone generation: 2 ozone generators

  • Oxygen supply: On-site PSA oxygen generation

  • Operation: Fully automated ozone production and dosing control

  • Regulatory context: EU water-reuse requirements

Longking Supply

Longking supplied the ozone-generation package, not the complete LIFE PHOENIX treatment platform.

The supplied system included:

  • Containerized ozone-generation unit

  • Two ozone generators

  • PSA oxygen generation

  • Automated ozone production

  • Ozone dosing control

  • Integrated package for rapid installation and commissioning

The containerized concept provided a compact and pre-integrated ozone source that could be connected to the wider experimental treatment train.

LIFE PHOENIX Multi-Barrier Platform

The wider LIFE PHOENIX project evaluated different combinations of advanced treatment technologies rather than relying on a single process.

Technologies investigated within the project included:

  • Ozone

  • Advanced UV-based oxidation

  • O₃/H₂O₂ advanced oxidation

  • Different pretreatment technologies

  • Online water-quality monitoring

  • Additional treatment barriers depending on the demonstration scenario

This flexible architecture allowed different treatment combinations to be evaluated according to the required reclaimed-water quality.

Why the Project Matters

Water reuse requires treatment systems that can respond to variable secondary effluent quality while maintaining reliable microbiological and chemical performance.

LIFE PHOENIX therefore provides a valuable demonstration environment for studying how individual technologies can be integrated into multi-barrier treatment trains rather than evaluated in isolation.

For Longking, the project is particularly relevant as a reference for containerized ozone generation, advanced water reuse and integration of ozone within flexible pilot and demonstration systems.

Why Ozone Is Relevant for Water Reuse

Water reuse applications require treatment systems capable of addressing both microbiological risks and residual chemical contaminants that may remain after conventional secondary treatment.

Ozone can contribute to this objective by providing a strong oxidation step that can be integrated with other treatment barriers according to the required reclaimed-water quality.

Oxidation of Residual Organic Compounds

Secondary wastewater effluent can contain residual organic compounds that are not fully removed during biological treatment.

Ozone can oxidize selected compounds and transform part of the remaining organic load, depending on:

  • Water quality

  • Ozone dose

  • Ozone demand

  • Contact time

  • Compound reactivity

  • Process conditions

The effectiveness of ozonation therefore depends on the actual wastewater matrix and treatment objective.

Microbial Inactivation

Ozone can also contribute to microbial inactivation when the required dissolved ozone concentration and effective contact time are achieved.

For water-reuse applications, this can provide an additional treatment barrier upstream of or in combination with other disinfection technologies.

The actual disinfection performance must be evaluated according to the target microorganisms, water quality and applicable reuse requirements.

Supporting Multi-Barrier Treatment

Ozone is particularly relevant in reuse schemes because it can be integrated with other technologies rather than used as a standalone treatment stage.

A treatment train may combine:

pretreatment → filtration → ozone → UV or advanced oxidation → final polishing / monitoring

The exact sequence depends on the required reclaimed-water quality and the pollutants or microorganisms that must be controlled.

Ozone as a Precursor to Advanced Oxidation

Ozone can also be combined with other oxidants or energy sources to create advanced oxidation processes (AOPs).

In LIFE PHOENIX, combinations such as O₃/H₂O₂ and advanced UV-based oxidation were evaluated within the wider pilot platform.

These processes are designed to enhance the formation of highly reactive oxidizing species and can extend treatment beyond conventional ozonation alone.

Water Quality Determines Ozone Demand

The ozone dose required for one reclaimed-water application cannot be transferred directly to another.

Important design parameters include:

  • Dissolved organic matter

  • Ozone demand

  • pH

  • Water temperature

  • Target compounds

  • Required microbial performance

  • Downstream treatment stages

Representative water-quality data are therefore essential before defining the ozone-generation and dosing requirements.

Integration Matters More Than Ozone Capacity Alone

In water-reuse projects, the nominal ozone generator capacity is only one element of the treatment design.

The overall performance depends on the coordination of:

ozone generation + dosing + gas-liquid transfer + contact conditions + monitoring + downstream treatment

This is why pilot and demonstration projects such as LIFE PHOENIX are valuable for evaluating how ozone performs within a complete treatment train rather than as an isolated technology.

Containerized Ozone System & PSA Oxygen Generation

For LIFE PHOENIX, Longking supplied the ozone-generation stage as a containerized package combining on-site oxygen production with two ozone generators.

This configuration provided the pilot platform with a compact and integrated ozone source suitable for advanced wastewater-treatment and reuse research.

On-Site PSA Oxygen Generation

The system uses Pressure Swing Adsorption (PSA) to produce oxygen on site for ozone generation.

Instead of relying on an external liquid-oxygen supply, the PSA unit provides the ozone generators with a dedicated oxygen source generated directly at the treatment site.

For pilot and demonstration applications, this type of configuration can provide advantages such as:

  • On-site oxygen availability

  • Reduced dependence on bulk oxygen deliveries

  • Integrated operation with the ozone system

  • Flexible deployment at different treatment sites

  • Compact system architecture

The PSA system must be designed according to the required oxygen flow, purity and operating conditions of the ozone generators.

Two Ozone Generators

The LIFE PHOENIX package incorporates two ozone generators, allowing ozone production to be integrated into the different experimental treatment configurations evaluated by the project.

Using multiple generators can also provide greater operational flexibility than relying on a single production unit, particularly where pilot operating conditions and treatment requirements may vary.

The actual ozone production setpoint is defined according to the required experimental conditions rather than simply operating continuously at maximum output.

Containerized Integration

The main ozone-generation equipment is integrated within a dedicated containerized package.

Depending on the final configuration, a containerized ozone system can integrate:

  • PSA oxygen generation

  • Ozone generators

  • Cooling equipment

  • Electrical panels

  • Instrumentation

  • Process controls

  • Internal piping

  • Ventilation

  • Ozone detection

  • Safety interlocks

  • External utility and process connections

Pre-integration simplifies the connection of the ozone package to the wider pilot-treatment platform.

Suitable for Pilot & Demonstration Projects

Containerization is particularly useful for research, pilot and demonstration projects because it allows a significant part of the system to be assembled and tested before delivery.

This can support:

  • Rapid installation

  • Defined process interfaces

  • Modular deployment

  • Simplified commissioning

  • Equipment protection

  • Potential relocation or reuse in future trials

These characteristics make containerized ozone systems well suited to projects where treatment configurations may evolve during the research programme.

Integrated Ozone Production & Dosing

The ozone package must coordinate ozone production with the operating requirements of the treatment process.

This requires the integration of:

PSA oxygen production → ozone generation → cooling → ozone delivery → dosing control → process monitoring → safety

For LIFE PHOENIX, this integrated architecture allowed the ozone system to function as a flexible treatment component within the wider multi-barrier pilot platform.

Automation, Monitoring & Experimental Flexibility

Pilot and demonstration projects require a higher degree of operating flexibility than many conventional full-scale installations.

For LIFE PHOENIX, the ozone package had to operate as part of a research platform where treatment conditions could change according to the experimental campaign and the selected multi-barrier configuration.

Automated Ozone Production

The ozone system is designed for automated production and dosing control, allowing ozone output to be adjusted according to the operating requirements of the pilot treatment process.

This helps avoid operating permanently at maximum production when lower ozone demand is required for a specific trial.

Adaptation to Different Test Conditions

Experimental water-reuse projects may evaluate different:

  • Water qualities

  • Flow conditions

  • Ozone doses

  • Treatment sequences

  • Contact conditions

  • Downstream processes

The ozone system must therefore be capable of adapting to changing operating setpoints while remaining within the defined equipment limits.

Process Monitoring

Typical monitored parameters in an integrated ozone package can include:

  • Ozone production

  • Oxygen-generation status

  • Feed-gas conditions

  • Cooling-system conditions

  • Electrical operating parameters

  • Alarm status

  • Safety signals

  • Process commands

The exact instrumentation depends on the final package configuration and the monitoring requirements of the research programme.

Integration with the Pilot Platform

The ozone package must exchange operating information with the wider treatment platform so that ozone production can be coordinated with the selected experimental scenario.

This allows the treatment sequence to be managed as an integrated process rather than as a collection of independent pieces of equipment.

Repeatability of Experimental Conditions

Research and demonstration projects require operating conditions that can be reproduced and compared between different tests.

Automated control helps improve experimental consistency by allowing defined ozone-production and dosing conditions to be repeated under similar hydraulic and water-quality scenarios.

This is particularly important when comparing different multi-barrier treatment combinations.

Safety During Experimental Operation

Even in pilot applications, ozone safety remains a fundamental design requirement.

Depending on the final package configuration, the control logic can coordinate:

  • Ambient ozone detection

  • Ventilation

  • Feed-gas availability

  • Cooling status

  • Equipment alarms

  • Emergency shutdown

  • External process interlocks

The objective is to maintain safe operation while preserving the flexibility required for the experimental programme.

Flexible Platform for Water-Reuse Research

The combination of PSA oxygen generation, two ozone generators, automated operation and containerized integration makes the Longking package suitable for treatment programmes where operating conditions may evolve during the project.

For LIFE PHOENIX, this flexibility allowed ozone to function as one of the adjustable treatment stages within a broader multi-barrier water-reuse research platform.

Why LIFE PHOENIX Is a Relevant Longking Reference

LIFE PHOENIX is a relevant Longking reference because it combines advanced water-reuse research with a containerized ozone-generation system designed for flexible operation within a multi-barrier treatment platform.

The project demonstrates how ozone can be integrated not as an isolated technology, but as one adjustable treatment stage within a broader process designed to evaluate different combinations of oxidation, disinfection and polishing.

Advanced Water-Reuse Application

The project is focused on the treatment of secondary municipal wastewater for agricultural reuse, an application where treatment reliability and adaptability are particularly important.

This makes LIFE PHOENIX relevant for future projects involving:

  • Municipal wastewater reuse

  • Agricultural water reuse

  • Advanced oxidation

  • Disinfection

  • Pilot and demonstration treatment systems

  • Multi-barrier treatment strategies

Containerized Ozone Generation

The Longking package combines PSA oxygen generation, two ozone generators and automated operation within a containerized system.

This architecture provides a compact and integrated ozone source that can be connected to different process configurations while reducing the amount of field assembly required.

Flexible Experimental Operation

Unlike a conventional system designed around one fixed operating point, LIFE PHOENIX required the ozone package to support varying experimental conditions.

The ability to adjust ozone production and dosing makes the system particularly suitable for evaluating different:

  • Treatment sequences

  • Ozone doses

  • Water qualities

  • Hydraulic conditions

  • Downstream technologies

Integration into a Multi-Barrier Treatment Platform

One of the main values of the project is the integration of ozone within a broader treatment strategy.

LIFE PHOENIX evaluates how technologies such as ozone, UV-based advanced oxidation and O₃/H₂O₂ can be combined with other treatment barriers to achieve the required reclaimed-water quality.

This provides a practical demonstration of how advanced water-treatment technologies can be engineered as complementary process stages rather than standalone solutions.

Relevant Experience for Future Projects

LIFE PHOENIX provides useful experience for projects requiring:

  • Containerized ozone systems

  • PSA-fed ozone generation

  • Water-reuse treatment

  • Pilot-scale advanced treatment

  • Research and demonstration platforms

  • Flexible multi-barrier integration

For Longking, the project represents a practical reference for the integration of ozone-generation technology into advanced, modular and adaptable water-treatment systems.

Need Support with an Advanced Water-Reuse Project?

Longking EnTech Europe supports municipal and industrial projects requiring ozone generation, advanced oxidation and integration within multi-barrier water-reuse treatment trains.

Our engineering scope can include:

  • Ozone generation

  • PSA oxygen systems

  • Containerized ozone packages

  • Cooling systems

  • Ozone dosing and process integration

  • Instrumentation and automation

  • Safety systems

  • Pilot and demonstration units

  • Integration with complementary treatment technologies

For water-reuse projects, the treatment concept should be defined from the actual water quality, reuse objective, regulatory requirements, oxidation targets and downstream treatment strategy.

Contact our team with your project data and treatment requirements.

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