Ozone generators: NLO

High-Capacity Ozone Generators for Municipal and Industrial Water Treatment Applications


Overview


The Longking NLO Series represents the next generation of high-capacity industrial ozone generators, specifically designed for large-scale municipal and industrial water treatment plants.

Based on double micro-gap borosilicate-glass dielectric discharge technology and powered by high-frequency electronic control (5–10 kHz), the NLO Series delivers maximum ozone concentration, low energy consumption, and exceptional operational reliability.

With modular ozone production capacities ranging from 1 kg/h to 160 kg/h, these systems guarantee consistent ozone output even under continuous 24/7 operation.

The result — stable disinfection, oxidation, and micropollutant removal with minimal operating cost.

Core Technology – Double Micro-Gap Discharge


Each NLO generator features a horizontal reactor configuration with independent dielectric-electrode assemblies.

The double micro-gap discharge ensures uniform plasma distribution and a stable corona field, maximizing ozone yield while minimizing power losses.

Performance highlights:

  • Ozone concentration: 150 – 296 g/Nm³ (oxygen feed).

  • Specific energy consumption: ≤ 7.5 kWh/kg O₃.

  • Materials: AISI 316L / PTFE for ozone-contact components.

  • Dielectric: borosilicate glass, ensuring electrical and thermal stability.

  • Modular fusible protection: each dielectric is individually fused, ensuring > 90 % system availability.

This advanced discharge system provides high conversion efficiency, temperature uniformity, and extended equipment lifespan.


Cooling and Thermal Management


Ozone generation efficiency is strongly influenced by temperature.

Longking employs a closed-loop water cooling system with plate heat exchanger and recirculating pump group to maintain constant thermal equilibrium across all reactors.

  • Stable reactor temperature ensures consistent ozone output.

  • Dual-pump configuration provides redundancy for continuous operation.

  • Gas-purge and expansion vessel maintain pressure stability.

  • Automatic monitoring of temperature and flow ensures safe operation.

This engineered thermal control system guarantees optimum discharge conditions even under variable ambient temperatures.


High-Frequency Power Supply (PSU)


The dedicated Power Supply Unit uses high-frequency inverters and isolation transformers to generate a perfectly stable voltage waveform.
This design delivers:

  • Rapid response and high conversion efficiency.

  • Minimal harmonic distortion and electrical stress.

  • Long-term component stability with reduced maintenance.

Each PSU is pre-wired, factory-tested, and enclosed in a corrosion-resistant cabinet with CE-compliant protection.


Control & Automation

All NLO systems are equipped with a PLC-based control system and touchscreen HMI, allowing full integration with plant SCADA or DCS.

Main features:

  • Real-time monitoring of ozone output, voltage, temperature, and gas flow.

  • Automatic start-up and shutdown sequences.

  • Alarm management for temperature, power, or cooling anomalies.

  • Remote access and data logging through Ethernet connectivity.

This intelligent automation ensures safe, continuous, and efficient operation under any process condition.


Applications


The NLO Series is ideally suited for:

  • Municipal drinking-water treatment – pre-oxidation, disinfection, taste and odor control.

  • Wastewater treatment (EDAR) – color removal, COD/BOD reduction, micropollutant oxidation.

  • Water-reuse plants – advanced oxidation processes (AOP).

  • Industrial effluents – textile, chemical, and pharmaceutical wastewater treatment.

Technical Specifications 

Capacity: 1 – 160 kg O₃/h

Feed Gas: Oxygen (PSA or LOX)Concentration150 – 296 g/Nm³

Energy Consumption: ≤ 7.5 kWh/kg O₃

Cooling: Closed-loop water circuit

Reactor Configuration: Horizontal – modular assemblies

Control System: PLC + HMI, SCADA compatible

Compliance: CE / ISO 9001 / EU Safety Standards

Why Choose Longking NLO Series

  • Proven double-micro-gap discharge for maximum ozone efficiency.

  • Modular and scalable design – up to 160 kg/h.

  • Intelligent automation with remote control.

  • Optimized energy consumption and cooling.

  • Fully compliant with international safety standards.

  • 20 + years of ozone engineering experience.


 
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Ozone generators: NLO LITE Series